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Making your own VISOR, just as you want it!

Discussion in 'Gear and Equipment' started by A.D., Mar 15, 2010.  |  Print Topic

  1. A.D.

    A.D. #1 Custodian

    Region:
    SouthEast
    State/Country:
    TN
    City:
    Athens
    Ride:
    Reynolds T-Bone
    Name:
    AD
    Yes, I often find myself my chin on my chest to get that visor back down here. :laugh9: For sunnier times, there are longer add-on visors you can use.

    I've attached some pics of a carbon fiber one I got years ago from Performance or Nashbar, it's 5-1/2" long in the center and allows you to position where you want it. The middle and two sides attach to the helmet with a velcro type pad (i.e. the heavy duty kind), but anyone could fashion something like this and velcro/pin/peg it into the helmet as well.

    Anyway, for being out in the SUN for longer hours it's my choice for a little better protection.

    DSC00058.JPG

    DSC00059.JPG
     
  2. Tadpole

    Tadpole Supporter

    Region:
    East
    State/Country:
    TN
    City:
    Sevierville
    Ride:
    ActionBent T1
    Name:
    Ed
    Nice stuff AD. The one thing I'm discovering about recumbents, is the added facial exposure to the elements. Helmet visors are almost useless because they are pointed more skyward. I tried a sweatband visor which helped shade the sun but you had to wear it like a 'unibrow'! It also didn't want to tuck neatly under the lower side of the helmet

    Then there is the rain; no need to take extra water bottles on a recumbent!

    But, I'm lovin' it!
     
  3. Rocketmantn

    Rocketmantn Rider

    Region:
    East
    State/Country:
    TN
    City:
    Knoxville
    Ride:
    Strada, Corsa
    Name:
    Jon
    I like it. I am going to see if I can find some. If I do, I will post the sites here. If anyone else finds one, please do the same.
     
  4. Rocketmantn

    Rocketmantn Rider

    Region:
    East
    State/Country:
    TN
    City:
    Knoxville
    Ride:
    Strada, Corsa
    Name:
    Jon
  5. A.D.

    A.D. #1 Custodian

    Region:
    SouthEast
    State/Country:
    TN
    City:
    Athens
    Ride:
    Reynolds T-Bone
    Name:
    AD
    Extended Carbon Fiber Visor

    I couldn't turn up my old order from Performance or Nashbar, but I'm 99% certain that's where it came from.

    In perusing the web, the closest thing I found is The Carbon Spider (see also), but it looks like it's out of production now.(see pic below) :embarrassed9:

    There is a Giro Remedy Carbon Fiber Helmet Visor 2010 Carbon/Titanium which is available, but there are no pics of it anywhere I could find. :confused9:

    A simple/easy way to make your own, would be to go by Staples and pick up a flimsey notebook made with a flexible plastic front & back. Then just cut it to one's desired length. Plenty of colors and plenty of various thicknesses available.

    I'll try and see if I can make a Lifesize Scan of mine tonight, so others will have a template to start with. Then I'd do one out of paper first, to see roughly about what size you want it, before cutting up a notebook.

    A thread over on BROL mentions fashioning a flip-up faceshield style visor of sorts. The kind loggers wear, on hardhats. They usually have long arms that attach above the ears to the hardhat, then flip up/down as you need them. Borrowing from that concept, one might be able to make a visor that could be adjusted given the angle of the sun, etc.

    visor.jpg
     
  6. A.D.

    A.D. #1 Custodian

    Region:
    SouthEast
    State/Country:
    TN
    City:
    Athens
    Ride:
    Reynolds T-Bone
    Name:
    AD
  7. A.D.

    A.D. #1 Custodian

    Region:
    SouthEast
    State/Country:
    TN
    City:
    Athens
    Ride:
    Reynolds T-Bone
    Name:
    AD
  8. Rocketmantn

    Rocketmantn Rider

    Region:
    East
    State/Country:
    TN
    City:
    Knoxville
    Ride:
    Strada, Corsa
    Name:
    Jon
    :thanks: AD. I am going to try to make one and see how it works. If it does work out, I will post specific instructions here so others can do the same (if they want a cheap yet effective visor).
     
  9. A.D.

    A.D. #1 Custodian

    Region:
    SouthEast
    State/Country:
    TN
    City:
    Athens
    Ride:
    Reynolds T-Bone
    Name:
    AD
    Extended Carbon Fiber Visor

    Alright, I laid my visor out on a flatbed scanner and have attached a JPG file of it below. So if you're interested in making your own, this should give you a rough shape to start experimenting with. :wink9:

    While laid out flat:
    It's 5-1/2" measured at the center, front-to-back.
    It's 11" wide, outside-to-outside.
    The front bill itself is 5-1/2" wide.

    CarbonFiberVisor.jpg

    :update: While the original JPG file is too large to upload, I have exported it to a PDF file and attached it below for any of those who want to try and make their own. :thumbsup:
     

    Attached Files:

  10. Rocketmantn

    Rocketmantn Rider

    Region:
    East
    State/Country:
    TN
    City:
    Knoxville
    Ride:
    Strada, Corsa
    Name:
    Jon
    Hi AD,

    Can you measure from top to bottom on the left hand side and right hand side of your visor and left to right in the middle to give me some idea of the size of this visor??? It will save me a lot of experimenting. Thanks!
     
  11. A.D.

    A.D. #1 Custodian

    Region:
    SouthEast
    State/Country:
    TN
    City:
    Athens
    Ride:
    Reynolds T-Bone
    Name:
    AD
    Sorry about that, obviously what I should have done to start with. :laugh9: Will do, this evening when I get home.

    Done!

    While laid out flat:
    It's 5-1/2" measured at the center, front-to-back.
    It's 11" wide, outside-to-outside.
    The front bill itself is 5-1/2" wide.
     
  12. Tadpole

    Tadpole Supporter

    Region:
    East
    State/Country:
    TN
    City:
    Sevierville
    Ride:
    ActionBent T1
    Name:
    Ed
    OK, I'm afraid this idea will really sound some alarms regarding my mental state, but that's fine. I was stirred by the notion that with a longer visor, more sunlight could be kept off the face. But because I ride a lot late in the afternoon, the low sun is directly into my face which would require a very long 'hood'. I also notice the lack of adjustability with 'fixed' visors, or 'what you see is what you get', and the inability to CHANGE protection according to sun angle change. So.................., I tried this.

    Some plastic pieces glued together and made adjustable. Two 5mm .8 screws with a rubber washer keep tension on the selected angle, which can easily be moved for up to the minute condition changes. The main piece of Phenolic plastic is 1/16' thk, 6.0" X 2.4" (that was the size of a piece of scrap readily available!) but should have been about 8.0" X 4.0".

    BTW: The assembly is secured to the stock helmet with a very small piece of double-sided tape until optimum positioning can be determined.

    Is this the end of this R&D? Nope, just someplace to start. I'm hoping a rain hoodie can hook over this concept. The decorative end plates might serve to 'soften' sharp corners when hooking something over this.

    Trike 2011-03-14 006e.jpg

    Trike 2011-03-14 007e.jpg

    Trike 2011-03-14 009e.jpg
     
  13. A.D.

    A.D. #1 Custodian

    Region:
    SouthEast
    State/Country:
    TN
    City:
    Athens
    Ride:
    Reynolds T-Bone
    Name:
    AD
    I can't recall ever seeing anything like it on a bicycle helmet, but apart from that it reminds me of a rear spoiler off a race car. Nice job. If it's painted red, will it make you go faster?
     
  14. calboy147

    calboy147 Email Defunct

    Region:
    East
    State/Country:
    CA
    City:
    Newberry Springs
    Ride:
    noname trike
    Name:
    gene
    That would probably work nice with a glass from a welding helmet or brazing glass. Protect from sun but still be able to see through it......:jiggy9:
     
  15. Rocketmantn

    Rocketmantn Rider

    Region:
    East
    State/Country:
    TN
    City:
    Knoxville
    Ride:
    Strada, Corsa
    Name:
    Jon
    OK. I decided to see if I could make one of these since I could NOT find one to buy anywhere.

    I went to Office Depot looking for something black, flexible and plastic. I went to the notebook section. The notebooks I saw either had cardboard with plastic laminated over it or real thick plastic. I grab one of the solid plastic notebooks but wasn't thrilled.

    So I started hunting around and found presentation kits. One in particular was called a ProClick Do-It-Yourself Presentation Kit. It came with several white pages to print your report on AND 2 BLACK THIN PLASTIC COVERS!!! I took one out of the pack and it seemed perfect. Black, flexible yet sturdy, and thin enough to cut with scissors.

    So I came back to RRI and printed off the scan A.D. made and had my Picasso picture software (free from Google) print to fit a 8 x 10 picture. Once printed, I put the printed picture over the black plastic sheet and with a pen applied hard pressure over the visor outline on the picture. When I removed the picture, I had a viewable indentation on the plastic I used as a cut line. I took my scissors and trimmed accordingly.

    Once cut I tried it on my helmet to see if it would work at all and it fit like a glove. So next I looked at where I wanted to put my Velcro dots I had. I first put the fuzzy Velcro dots on my helmet and rub them in to get a good bond. Then I took the hooked Velcro dots and attached them on the fuzzy dots so the glue side faced out. Then I carefully applied the visor to the helmet the way I wanted it to look and pushed it on the glue side of the hooked Velcro dots. This way I know all the Velcro will line up accurately. Finally I removed the visor, made sure all the Velcro dots where stuck on the visor then put them on my desk and put a couple of books on them to allow them to attach to the plastic visor.

    I am letting the dots "rest" on the visor for the night. Tomorrow I will put it all together to see how well it works. I think it is going to work great. All is dependent on how well the Velcro sticks to the helmet and the visor. If I find the dots coming loose, then I will apply a permanent glue and re-glue. These are supposed to be "industrial" Velcro with kick*** glue already on them. We will see.

    What I did want to let everyone know is that this was a very easy process once you have the template. I wouldn't want to figure out the template through trial and error though. With ADs template it is a cinch and cost about $3 to make. :) And I am cheap so this works for me! :)

    If all goes well, I will take pictures of my homemade visor with the Velcro attached to it and a picture of my helmet with the other Velcro dots attached. Then I will take one with the visor on the helmet. If it all works well, I will take it for a test ride tomorrow and see if it stays put! We have lots of wind these days, so it should be a good trail. And if it doesn't work, I've blown $3.

    Stay tuned.....
     

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